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Special measuring instrument for large cutters for crankshafts.
A presetter for quickly and accurately measuring large cutters for crankshaft machining. This presetter can check 120 mounted chips in 80 seconds. Since the cutter itself becomes very heavy, we also provide jigs to facilitate installation and dedicated auxiliary tools to assist with mounting to the presetter.
The best measurement results at a reasonable price... Tool measuring instrument "smarTcheck"
The high-performance and versatile tool measuring device "smarTcheck" offers basic functions for manual position adjustment and focus, as well as fully automatic CNC control functions, both of which enable "smarTcheck" to provide measurement results quickly, easily, and with high precision. Additionally, the modular system allows for specifications tailored to individual requirements. For more details, please contact us or download the catalog.
Five essential points to check before buying measuring tools and inspection devices.
How do you "guarantee" cutting tools? With the increasing demand for precision in cutting processes, the requirements for dimensional accuracy of the tools used have become stricter. Even tools manufactured with high-end tool grinding machines cannot be used in processing without high-precision measurements (accuracy inspection reports). Therefore, we have listed the verification items that serve as criteria for selecting tool measurement devices. For more details, please contact us or refer to the catalog.
How do you guarantee the hob cutter? Wouldn't you want to ensure accurate measurements of the hob cutter to eliminate trial cutting in gear processing?
*For more details, please contact us.
How do you measure the cutting tool's edge honing? Is it sufficient to simply measure the R, or the chamfer width and angle?
Introduction of measuring instruments for the measurement and research of cutting tool edge honing, which affects tool life. Is R honing good for the edge honing section? What is the K-factor, which is very important for measuring R honing...? Can we say that edge honing has been measured without measuring the K-factor???
Simply placing the tool enables quick and high-precision measurements on-site! Non-contact measurement avoids damage to the cutting edge and records the condition of the cutting edge.
The tool inspection measuring device "pomBasic" enables quick and highly accurate measurements on-site. The operation is simple: set the tool, position it, and measure. Non-contact measurement work avoids damage to the cutting edge and allows for recording the condition of the cutting edge. Additionally, it can generate inspection reports. 【Features】 ■ Achieves high-precision measurement of tools on-site. ■ Non-contact measurement work prevents damage to the cutting edge. ■ Capable of recording the condition of the cutting edge and generating inspection reports. ■ Can be placed right next to the tool grinding machine for fast and accurate measurements. ■ Ideal for tool manufacturers and regrinding businesses. *For more details, please request materials or view the PDF data available for download.
Explaining the "5 points you absolutely need to know" to use tools with high dimensional accuracy!
How do you "guarantee" cutting tools? With the increasing demand for precision in machining, the requirements for the dimensional accuracy of the tools used have become stricter. Even tools made with high-end tool grinding machines cannot be used in machining without high-precision measurements (accuracy inspection sheets). ZOLLER Japan has clearly summarized the five key points that serve as criteria for selecting measuring instruments. These can be widely utilized in the manufacturing industry, including the automotive sector. *Exclusive for Ipros users! We are currently offering a free "Beginner's Guide to Selecting Tool Measuring Instruments" that summarizes the key points! 【Five Key Points (Excerpt)】 ■ Good repeatability! ■ Easy to measure! ■ Ability to quickly set the measuring tool with high precision! *Demonstration machines are available for demonstration at our showrooms in Yokohama, Nagoya, and Osaka! For more details, please contact us or download and view the catalog.
What are the reasons why ZOLLER's presetters are chosen?! Here are 5 key points!
ZOLLER is a manufacturer of tool measuring instruments, tool presetters, and tool management systems. The tool measuring instruments have a proven track record of delivery to cutting tool manufacturers worldwide. The tool presetter developed by ZOLLER maintains the potential of the tool measuring instruments. Many customers may have concerns about the setup before processing, such as getting different results when three people measure the same tool, or finding the operation of a simple presetter difficult despite thinking it would be easy to use. ZOLLER can provide proposals to alleviate these various customer concerns. 【Five Points to Alleviate Customer Concerns!】 ■ Repeatability accuracy ■ Verification of the tools used ■ Standardization of tool values ■ One-shot processing ■ Significant reduction in work hours * In addition to the five points, the catalog also introduces case studies. * Demonstration of equipment is also possible in the showroom. * For more details, please download the catalog or contact us using the information below.
ZOLLER's tool measuring instruments can meet accuracy requirements.
NOMOS Glashütte is a major player in the watch industry, boasting timeless wristwatch designs. This company is located near Dresden, Germany, and produces high-precision mechanical wristwatches through advanced technology and a wealth of skills, as well as manufacturing tiny components for precision tools. Therefore, when measuring or inspecting these mechanical tools, the most stringent requirements must be met. ZOLLER's tool measuring instruments can fulfill these precision demands. For more details, please contact us or refer to the catalog.
New module: By utilizing Reality-Check, collision avoidance will be possible.
Have you ever experienced a situation where the tool dimensions used in the program differ from the actual tool dimensions, leading to collisions during processing and incurring huge costs? To prevent such situations, ZOLLER offers »toolrealityCheck«. In recent years, simulation systems have been utilized to avoid such scenarios. However, the basic tool information in simulations often does not match the actual tools, but this issue can be resolved with »toolrealityCheck«. For more details, please contact us or refer to the catalog.
Successfully systematized the dimension and accuracy assurance in hob cutter measurement.
In the coming years, an increase in demand for large gears is expected. Along with this, the demand for high-level cutting tools will also rise. SANDVIK Coromant is a leading manufacturer that consistently provides solutions in the field of cutting tools for metal processing, while ZOLLER is a leading manufacturer in the development of measurement technology for all cutting tools. This project was initiated under the collaboration of both companies, resulting in improved service for users. For more details, please contact us or refer to the catalog.
Measured with an accuracy of 1 micron and guaranteed for 10 years! Reducing the defect rate and costs of machining!
ZOLLER's new generation tool measuring device offers a significant advantage with its measurement precision of 1 micron, and this accuracy is guaranteed for 5 years and even 10 years. High-precision measurements enable cost reduction, efficiency improvement, and lower defect rates! For example, in a case where one-shot machining was made possible through boring processing, a cost reduction of 1.2 million yen per year has been achieved. *As it is a precision measuring instrument, annual inspections (calibrations) are necessary, and if you are receiving this paid service, the guarantee extends to 10 years. *We are currently offering a point document explaining the benefits of introducing high-precision tool measuring devices! For more details, please download from the form below. 【Features】 ◆ One-shot machining is possible with boring processing! ◆ Height adjustment of milling cutters is highly precise! ◆ Rapid measurement of multiple locations, such as stepped tools! ◆ Measurement accuracy and repeatability are in the micron range! *Thanks to fully automated measurements, anyone can obtain the same measurement results. For more details, please contact us or download the catalog to view.
Fully automatic measurement of cutting tool dimensions! What are the five points that guarantee high precision? Demonstration available.
How do you "guarantee" cutting tools? As the demand for precision in cutting processes increases, the requirements for the dimensional accuracy of the tools used have become stricter. Even tools manufactured with high-precision tool grinding machines cannot be used in processing without high-precision measurement (accuracy inspection reports). ZOLLER Japan has clearly summarized the criteria for selecting measuring instruments into five key points. These can be widely utilized in the manufacturing industry, including the automotive sector. *Exclusive for Ipros users! We are currently offering a free "Beginner's Guide to Tool Measuring Instruments" that summarizes the key points!* 【5 Key Points (Excerpt)】 ■ Good repeatability! ■ Easy measurement! ■ Ability to quickly set the measuring tool with high precision! *Demonstration machines are available for demonstration at our showrooms in Yokohama, Nagoya, and Osaka! For more details, please contact us or download our catalog to view it.*
